Wave Soldering Solutions

Delta X Wave

Overview

The Vitronics Soltec Delta X has evolved from a long heritage of soldering machines with thousands in production worldwide.  With technology driven features developed over generations the Delta X is a reliable, dependable and cost-efficient wave soldering machine.  

Benefits and Features

Outstanding Throughput

Up to three products can be porcessed simultaneously for maximized throughput.

Conveyor System - Parallelism

A robust conveyor and chains keep the assembly interface with the wave equal and parallel.

  • Multiple lead-screws that are mechanically driven ensure parallel rails: Parallel to 1.0 mm
  • Solderpot blocking system guarantees repeatable positioning
  • Ensures repeatable interfacing of product to the solderwaves
  • Thermal expansion systems on entrance end allows for smooth trouble free operation
Fluxing Unit

Pressure controlled flux supply with stepper motor for precise, repeatable flux application.

Preheater

Preheat configurations for process flexibility: IR calrod, quartz lamps and forced convection.  Modules are easy exchangeable and configurable in the software.

Solderpot

Titanium solder pot components with unique dross management design.

Heavy Duty Titanium Fingers
  • Standard HD fingers will dramatically reduce finger replacement
  • Flexible chain allows for smooth interface and will not warp the assembly due to the thermal expansion
Crash Detection
  • Ensures proper loading and unloading of the PCB in the fingers
  • Mechanical sensitivity adjustment
  • Software controlled sensitivity time out and on/off
  • Location specific crash alarm and designation

Enhanced Technology

Base Wire Support
  • Optional PCB wire support from fluxer to end of main wave
  • Retracts under rail when not in use via down turn cams
  • Supports multi-up panels
  • 1.5 mm wire
PCB Tracking Systems

The Delta X platforms tracking systems automatically recognizes the mechanical contact point of all subsystems, these positions can be modified per recipe.

  • Allows for recipes independent optimization of wave contact position
  • Assists with warped assemblies at wave interface
  • Prevents masking of overhanging components
  • Keeps excessive flux of pallets, minimizing cleaning
Nozzle Spray Fluxer
  • Accurate and repeatable
  • Self-speed calibration
  • Heavy duty locking mount of spray nozzle
  • Accurate flux deposition by stepper motor control
  • Sealed flux delivery system
  • Statistical test analysis confirmed high repeatability
  • Under rail protection covers prevent flux penetration to underside of rail and conveyor chains
  • Ease of use
NitroWave
  • Decreases wetting time
  • Up to 50% reduction in dross
  • Easily retrofitted
  • Low cost of ownership
SmartWave
  • Patented technology
  • Ensures excellent hole fill by producing vertical pressure within the wave
  • Allows for soldering certain SMT assemblies with one wave
  • Increase wave depth without pumpkin additional solder